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Heat Exchangers Made Simple

The heat exchanger field guide written in plain words, for the people who run exchangers.

A 174-page plain-language field guide for operators and young engineers: how exchangers work, every main type, monitoring, testing, fouling, troubleshooting, cleaning and economics.

USD 29

FormatPDF, A4, 174 pages, 48 diagrams and charts, 10 picture pages
EditionEdition 1.0 (October 2026)
ReadersOperators and junior engineers; useful refresher for seniors
UnitsSI first, US in brackets
SourcesShah & Sekulić, Perry, Branan, TEMA, API and others — cited in our own words
Free sampleChapters 1–3 in the free Starter Pack

Single-user licence. Team and site licences: see options. Instant download after payment; you also get updates to this major version. The file itself is in English.

Heat Exchangers Made Simple — cover and sample pages

What it does

20 chapters, 174 pages, 48 diagrams

From heat transfer in plain words to monitoring, fouling, cleaning, safe operation, heat recovery and upgrades.

10 picture pages

A cutaway of each main type — AES, BEM, BEU, hairpin, plate, air cooler, surface condenser, kettle, thermosiphon and waste heat boiler — with 190 parts numbered and explained.

Six example exchangers

An oil cooler, a plate cooler, a surface condenser, an air cooler, a kettle reboiler and a waste heat boiler, followed through the whole book.

Worked numbers, not just words

Hot-day re-rating, fouling trends and forecasts, steam pressure a fouled reboiler needs, condenser back-pressure, cleaning intervals and payback.

Troubleshooting guide

A five-step method, symptom tables, fault stories from the plant and a fully worked case.

Printable extras

Checklists, formulas and units, typical values, quizzes, glossary, FAQ and a sample performance report.

What's inside

  1. Why heat exchangers matter
  2. Heat transfer in plain words
  3. The exchanger family at a glance
  4. Shell-and-tube exchangers
  5. Double-pipe and hairpin exchangers
  6. Plate heat exchangers
  7. Air-cooled exchangers
  8. Condensers
  9. Reboilers and vaporisers
  10. Waste heat boilers, gas coolers and intercoolers
  11. Daily monitoring
  12. Performance testing
  13. Fouling
  14. Corrosion, leaks and tube failures
  15. Troubleshooting guide
  16. Cleaning
  17. Inspection and maintenance
  18. Start-up, shutdown and safe operation
  19. Energy, heat recovery and sustainability
  20. Upgrades and economics

Plus appendices: glossary, checklists, formulas and units, typical values, FAQ, a sample performance report and references.