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Condensate Recovery and Flash Steam

How much steam do you flash off your condensate, how big must the flash vessel be, and what is a condensate return project worth?

Flash fraction from pressure let-down, flash steam and residual condensate, flash vessel and vent condenser sizing basis, and the yearly value and payback of a condensate return project.

USD 39 one-time purchase

  • Excel workbook (.xlsx), no macros, version v1.0
  • Excel 2010 or later, Windows and Mac
  • Instant download after payment; updates to this major version included
  • Single-user licence; team and site options
  • Refund if it does not work as described or has an error we cannot fix: contact support within 14 days of purchase — full refund policy

Download the sample report (PDF)

Need it once? Use it online: check your data free, unlock results from USD 9 for 3 runs.

Try the free flash steam calculator

Condensate Recovery and Flash Steam — sample pages

What it does

Flash fraction

From the pressure let-down for saturated or subcooled condensate, with IAPWS-IF97 steam properties built in as formulas.

Flash steam use

Flash steam to a low-pressure header, vented, or condensed in a vent condenser on the makeup water, with the heat lost when vented.

Flash vessel sizing basis

Steam volume flow, allowable velocity, diameter for steam and hold-up, height or length and the flash steam line size.

Vent condenser basis

Duty, the heat the makeup water can take, makeup flow needed and the temperature approach.

Value and payback

Fuel, water and chemicals saved by returning condensate, with gross and net annual saving, simple payback and return.

Current and proposed

Both cases side by side, what-if tables for the return and the vessel pressure, ranked findings and three charts.

Built for engineers

  • Visible formulas — nothing hidden, so you can check every step.
  • Fully referenced — methods from the standard references, checked against their published worked examples.
  • Safe to share — sheets are protected against accidental edits, with an open password so you can still customise.
  • Built-in input checks — clear warnings for impossible inputs and values outside typical ranges.

For engineering estimates; verify against site data. Code-based methods are aligned with the publicly documented procedure; they are not a licensed reproduction or a certification.

Preview the workbook

Real pages from the workbook with its built-in example loaded (example data, not a measured plant). Choose a page below, or select the large image to enlarge it.

Report sheet: results
Select a page, then the large image to enlarge.Open original-resolution imageDownload the sample report (PDF)

Specification and checks

FormatExcel workbook (.xlsx), no macros
Versionv1.0
Works inExcel 2010 or later, Windows and Mac
UnitsSI, US and British, mixed freely
IncludesGuide tab with method and references, calculator, print-ready report
Checked against178 recalculated runs against an independent IAPWS-IF97 Python model: every combination of the four method selectors, random and hand-picked inputs, US and British units and 66 edge cases; largest deviation 4e-12 in the same units.
Free versionTry the free flash steam calculator

Online tool or Excel workbook?

A free web calculator for the key figures of this topic is on the free calculator page.

Online toolExcel workbook (this page)
What it doesThe same sheet as the Excel workbook, run in your browserFlash fraction from pressure let-down, flash steam and residual condensate, flash vessel and vent condenser sizing basis, and the yearly value and payback of a condensate return project.
CostCheck your inputs free. Results: 3 runs for USD 9, or every online tool for USD 15 a month (USD 99 a year)USD 39 once, yours to keep
Input checks and findingsEvery input checked; findings with the unlocked resultsEvery input checked, with findings and recommendations
Report for your calculation filePrintable results sheetPrint-ready report with your plant, tag, document number, revision and sign-off
FormulasMethod described in the guideEvery formula visible in its cell
Save, edit and rerun your casesEach run separatelyYes: keep and edit your own file
Works offline, on a plant PCNo, needs the internetYes: Excel 2010 or later, Windows and Mac

Online access and the Excel workbook are separate licences: one does not include the other.

Compatibility, licence and support

FileExcel workbook (.xlsx), no macros, version v1.0; works in Excel 2010 or later on Windows and Mac. Sheets are protected against accidental edits, with an open password so you can customise.
LicenceSingle user. A team licence (up to 5 named users) is 3 × the shop price; site licences on request — licence terms.
UpdatesUpdates to this major version are included; download them again from the link in your receipt.
SupportEmail [email protected] with your order number — questions on the method, your inputs or your results are welcome.
RefundsIf the tool does not work as described, or has an error we cannot fix, email [email protected] with your order number within 14 days of purchase and we will refund you in full. Refunds are not offered for a change of mind once a file has been downloaded. Read the full refund policy.